Repairing damage to a composite aircraft is a complex process that requires specialized equipment, education, and training. The process of repairing composites is controlled through strict regulations and manufacturer’s documentation.
Estimated completion time (hours): 1.0
Objectives
By the end of this course, you will be able to do the following:
- Describe the need for regulations and documentation in composite repair
- Define the need for the Structural Repair Manual
- Explain the Structural Repair Manual numbering system
- List the potential hazards of working with composite repair materials
- Explain the composite repair process
- Understand why it is necessary to document the repair process
- Find and use the appropriate documentation during the repair process
An aircraft can be damaged in a variety of ways. All damage is classified into defined categories based upon the type and severity of damage. Defining the type of damage is an essential step in the composite repair process.
Estimated completion time (hours): 1.1
Objectives
By the end of this course, you will be able to do the following:
- Define damage
- Identify all of the possible types of damage
- List all of the descriptions of the possible types of damage
- Define the difference between repairable and nonrepairable damage
- Define the difference between major and minor repairable damage
- List all of the descriptions of the possible types of damage
- Describe how and when to use the Structural Repair Manual during the damage assessment process
Assessing the damage in composite structures requires specialized inspection equipment and highly trained personnel. Understanding the tools and techniques that are used to assess damage is important.
Estimated completion time (hours): 2.8
Objectives
By the end of this course, you will be able to do the following:
- Define the damage assessment process
- List the major types of damage assessment equipment
- Explain the function of each of the different types of NDE equipment
- Describe the damage mapping process
There are many different types of tools, equipment, and materials used to perform a successful composite repair. Each one has a unique purpose in the repair process.
Estimated completion time (hours): 1.6
Objectives
By the end of this course, you will be able to do the following:
- List all of the tools you will need to perform a repair
- Explain the purpose of each one in the repair process
- List all of the bagging and lay-up materials you will need to perform the repair
- List all of the composite materials you will need to perform the repair